Posts Tagged ‘Tube Amp Doctor’


Tube Amplifiers Used For Professional Performers

Tuesday, November 1st, 2011

Tube Testing – A common requirement for tube amplifiers used for professional and stage purposes is that there should be a high percentage of confidence that one or more tubes will not fail during the performance. Tubes are often thought of in the same manner as light bulbs, in that they are most likely to fail catastrophically at switch on. This means that the moments just after the switch on point constitute the most stressful and potentially damaging periods in the life of the equipment.In an attempt to guard against this possibility, it is common practice to do one of two things on a regular basis.

1/ regularly remove the tubes and have them commercially tested;

2/ replace the tubes with new stock on a regular basis.

These two methods may give the operator a degree of confidence ///but in fact, it can be shown that the faith placed in both methods is misplaced.

It is a known fact that removal of a tube from its socket results in a number of potentially damaging mechanical stresses on the metal to glass seals around the pins. Each insertion of an all glass tube will cause micro-cracking of the glass around the pin. This will invariably cause a small leakage of air into the tube, causing ‘gassing’ and eventually leading to its demise.

Removal for testing will also break the intimate contact between the holder and the tube contact pin, resulting in a poorer contact on re-insertion.

Many tube testers apply unreasonable electrical stresses to the valve internal electrodes and it is not uncommon for a known good valve to be damaged during the test. Tube testers can also give erroneous results depending on the way they perform the tests, possibly allowing faulty tubes to show ‘good’ and the good valves to be rejected as ‘bad’.

The second method of ‘blanket replacement’ with new stock on a regular basis can also lead to problems because if the failure distribution curve for tubes is analysed, it can be seen to follow the classic ‘bathtub’ failure curve. This inevitably means that an amplifier which is regularly ‘re-tubes’ will inevitably be considerably more likely to fail during the first hundred hours service than one which has been left untouched.

TubeSync overcomes these problems by performing an ‘in circuit’ test on the tubes every time the amplifier is powered up. The mutual conductance (gm) of the tube is measured by monitoring the cathode current of each valve whilst adjusting the grid bias in fixed steps. The results are tabulated and the new value is compared with previously stored values. A decision is then made on how far the tube has decayed in emission since the last test. Outputs from the device inform the user of the predicted remaining life of the tube.


Oranges in the Tornado

Friday, June 3rd, 2011

Pics from Glory Days music in Joplin, MO USA. A reporter at CNN saw the orange tolex and took the pics.

We sincerely hope that the company can recover from this, our thoughts and best wishes go out to all.

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Checkout the cymbal sliced into the door frame

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Tube Amp Testing For Professional Stage Performers – Engineering Tube Talk

Tuesday, February 22nd, 2011

A common requirement for tube amplifiers used for professional and stage purposes is that there should be a high percentage of confidence that one or more tubes will not fail during the performance. Tubes are often thought of in the same manner as light bulbs, in that they are most likely to fail catastrophically at switch on. This means that the moments just after the switch on point constitute the most stressful and potentially damaging periods in the life of the equipment.

In an attempt to guard against this possibility, it is common practice to do one of two things on a regular basis.

1/ regularly remove the tubes and have them commercially tested;

2/ replace the tubes with new stock on a regular basis.

These two methods may give the operator a degree of confidence but in fact, it can be shown that the faith placed in both methods is misplaced.

It is a known fact that removal of a tube from its socket results in a number of potentially damaging mechanical stresses on the metal to glass seals around the pins. Each insertion of an all glass tube will cause micro-cracking of the glass around the pin. This will invariably cause a small leakage of air into the valve, causing ‘gassing’ and eventually leading to its demise.

Removal for testing will also break the intimate contact between the holder and the tube contact pin, resulting in a poorer contact on re-insertion.

Many tube testers apply unreasonable electrical stresses to the tube internal electrodes and it is not uncommon for a known good valve to be damaged during the test. Tube testers can also give erroneous results depending on the way they perform the tests, possibly allowing faulty tubes to show ‘good’ and the good valves to be rejected as ‘bad’.

The second method of ‘blanket replacement’ with new stock on a regular basis can also lead to problems because if the failure distribution curve for tubes is analysed, it can be seen to follow the classic ‘bathtub’ failure curve. This inevitably means that an amplifier which is regularly ‘re-tubes’ will inevitably be considerably more likely to fail during the first hundred hours service than one which has been left untouched.

TubeSync overcomes these problems by performing an ‘in circuit’ test on the tubes every time the amplifier is powered up. The mutual conductance (gm) of the tube is measured by monitoring the cathode current of each valve whilst adjusting the grid bias in fixed steps. The results are tabulated and the new value is compared with previously stored values. A decision is then made on how far the tube has decayed in emission since the last test. Outputs from the device inform the user of the predicted remaining life of the tube.

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TubeSync Facebook Friends Are Now 2,000+

Wednesday, February 16th, 2011

Due to the growing demand TubeSync has now over 2,000 friends on Facebook!

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Click on the link above if you would like to join the TubeSync Revolution


KBO Dynamics TubeSync Technology

Friday, September 24th, 2010

Introduction

There is a certain quirkiness about the British psyche. On the one hand, the proportion of consumers in this country who actually bother thoroughly to read instruction manuals is undoubtedly very low. On the other, there was a Japanese survey, apparently, that found of all significant inventions going back over 200 years, 55% of them were British. Obviously, the Germans are more disciplined and better organised. The Americans are driven. The Japanese are still incredibly advanced technically, yet the British struggle to get the trains running on time. Maybe that’s the point: because we’re surrounded by chaos, we’ve had to become inventive.

The Americans make the best electric guitars but the British make the best amplification, goes the old adage. Doubtless, there are as many British luthiers as American amp manufacturers chorusing their disagreement, but as a general rule, this is probably true. And although if you look at all the great British amp makers – Hiwatt, Marshall, Sound City, Orange and the rest – they all have an Achilles Heel: the tubes. Ironic, really; amps that collectively have been responsible for the greatest sounds in contemporary music relying on components whose design hasn’t altered at all for decades. Enter TubeSync.

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The engineering guys here at KBO Dynamics – inventors of TubeSync technology -are into power supply. Their background ranges from white goods to defence, and to be fair, making a washing machine go is hardly rock’n’roll. But when they turned their knowledgeable gaze towards tube amps, well, that’s different. For example, when a technician at Hiwatt builds a Custom tube amplifier, he and he alone will spend 20 hours soldering the components to stringent quality control guidelines: no production line or PCBs here. Yet, despite this labour of love, if the tubes fail, the amp won’t work. So when KBO Dynamics approached Hiwatt with a system that could monitor the tubes constantly when the amp is turned on, adjust the biases, forewarn if the tube was getting flaky and even switch pairs should one of the tubes fail completely, they pricked up their ears.

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Musicians don’t shell out for a big, powerful expensive amp if they’re not gigging. That makes them either pro musicians or semi-pro at the very least. That also means that the public shell out to go and see them play. Therefore, neither party will be particularly chuffed if a tube goes in the middle of a performance. Yes, the pro musician probably carries a spare amp just in case, as most guitarists have a spare guitar in case they break a string, but it’s not ideal. TubeSync gives the musician peace of mind; simple. With TubeSync fitted in the amplifier, it’s a bit like having a dedicated amp tech working full time on that amp from the moment it’s turned on to the moment it’s turned off.

custom ampThe output from a traditional 100-watt valve amplifier comes from two pairs of EL34 tubes: matched 1 and 4, and 2 and 3. There are companies who sell ‘matched’ pairs of these tubes, as two identical tubes will tend to last longer than an unmatched pair. Normally, the EL34 will operate at 50Ma, although they can be rated higher, but the higher they are rated, the shorter their life. Best not to fiddle around too much, then. Better still, let TubeSync do what fiddling there needs to be done. The device, which is not an integral part of the amplifier, sits within the circuitry and ensures that the pairs remain matched throughout, and micro-adjusting the biases when necessary. Four LEDs on the facia plate – one for each tube – serve as a visual indicator of the state of each one. So the musician is given adequate warning if one of the tubes is getting flaky. In the unlikely event of one of the tubes letting go completely without warning, TubeSync will immediately switch out the affected pair; OK, the amp will be functioning at only half power, but at least it will be working. That’s peace of mind. Knowing that this technology is available but not using it would be a bit like driving really fast whilst wearing welding goggles. Don’t want to worry you or anything.

hayden Granted, having TubeSync installed in the amp is going to give peace of mind, but then we at KBO Dynamics haven’t just left it at that. Professionals in the music industry need to find out not only that there are certain strains on the tubes within the amp, but are there conditions within the live situation that perhaps put an amount of stress on the tubes above others. Handy that the techies can plug a laptop into TubeSync and get a readout, then. Handier still, we are working on an interface that when completed will allow the TubeSync-ed amp to hook up with either us or Hiwatt via the internet, and the amp’s performance can be monitored remotely in real time, even if the gig is in Australia. How formula 1 is that then? But then again, it isn’t, when you think about it; it’s more like professional progress. The Rolling Stones, for example, earn millions every time they tour – having seen them, they’re worth every penny, but that’s just one opinion – but they will never have toured in the past with amps loaded with TubeSync. Imagine the poor old amp techs frantically peering through the grilles of the back line checking for the dreaded EL34 red death glow while the band is laying it down for over a million fans on a beach in Brazil: now that’s stress.

We are talking with other amplifier manufacturers, but Hiwatt was a logical place to start: they are fiercely proud of their reputation for reliability, rightly so, and any technology that compliments that reputation is clearly going to be of interest to them. Both KBO Dynamics and Hiwatt feel that the incorporation of TubeSync technology genuinely adds value not just to the amplifier, but also to the whole amplification process. Tubes are still fairly reliable; with or without TubeSync, manufacturers wouldn’t build tube amps if they weren’t and we’re not in the business of scaremongering. However, the fact of the matter is that they are still the least reliable component part of the amp, and if you have experienced ‘sod’s law’, then you’ll know that if a tube is going to fail then it’ll pick the most inconvenient time to do so. Going back to the driving analogy, the odds of you needing the airbag in your car are reassuringly long. But try driving a car without one fitted, you genuinely do feel vulnerable.

Conclusion

In recent years, there has been an exponential rise in ‘extreme sports’ and the arrival of the adrenaline junkie, doubtless in response to an increasingly risk-averse society. The term “Nanny State” has been coined as a result. But let’s keep things in perspective; there’s a big difference in safety for safety’s sake and straightforward common sense. TubeSync technology has been designed to prolong the life of the tubes in the gigging musician’s amp – which is good – and also to alert them to the fact that the tube is approaching the end of its life – also good. We think that’s common sense, which is why we invented it.

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Guitar Amp Users – Get TubeSync Fitted!

Wednesday, September 8th, 2010

With TubeSync fitted in your amp there is no need to match output tubes. Drop in any combination of makes OR EVEN TYPES!!! (EL34, KT77, KT88, 6L6 etc) and TubeSync will automatically sense and adjust the output bias of each tube independently to balance the amp. Imagine what new tones you can create from those limitless output tube combinations! You can even run a 2 X EL34s and 2 X 6L6s in your 100W head simultaneously, alternately you can use the half power mode and switch between  6L6s or EL34s at 50W output power, now that’s cool!Rock Star

Read on to find out how you can get TubeSync fitted into your amp

TubeSync can only be installed by accredited engineers via ‘TubeSync Service Points’. To find the nearest TubeSync Service Point near you, please click on the image blow

TubeSync Service Point


TubeSync Bias Engines Roll Off The Production Line

Friday, August 20th, 2010

Due to popular demand the TubeSync Bias Engine is now in volume production!

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For order enquiries please email sales@tubesync.co.uk


Hiwatt launch TubeSync at the Frankfurt Musikmesse 2010

Thursday, April 1st, 2010

Famed for their legendary reliability and tone, Hiwatt have gone one step further in the reliability stakes by employing TubeSync® technology in their already bulletproof amplifiers.

Over the last year, Hiwatt and Durham-based KBO Dynamics have developed their own version of a pioneering technology called TubeSync®, which Hiwatt will launch at Frankfurt Musikmesse 2010 in March. The technology has been developed in order to overcome problems associated with conventional tube amplification such as biasing, tube longevity and overall reliability. What the collaboration has achieved is to improve amplifier design without changing the fundamental amplification process yet retaining the classic Hiwatt tone and sound.

Hiwatt Launch TubeSync

Although not an integral part of the amplification process, Tubesync® is connected to the heart of the amp’s circuitry, constantly testing and monitoring; it’s like having an amp technician working full time inside the box every time the amp is powered up. This technology eliminates the need for tube bias current matching, increases tube life by micro-adjusting the bias on each tube, predicts tube failure and can, in the event of a catastrophic tube failure, even run the amp at half power. The result is the eradication of many of the problems hampering conventional tube amplifiers and peace of mind for the musician wise enough to have taken this route.

KBO Dynamics Chief Exec Andy Fallon: “It has been a pleasure working with Hiwatt who have been extremely receptive to change and have embraced the new technology. They have seen the benefits it can bring to them and of course, their customers, and we are looking forward to further exciting collaborations. This technology genuinely has raised the bar concerning reliability and classic tube amps, and what’s more. It’s been developed exclusively in the UK.”

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JJ Electronic Tubes / Valves

Monday, March 29th, 2010

All materials used in the JJ tube  manufacturing process must comply with the most stringent quality requirements. In tube manufacturing, the fundamental requisite for the best production results is to maintain as high mechanical precision for assembly as possible. JJ Electronic uses assembly precision of no more than ± 0.02 mm.

Before tubes are assembled, they are thoroughly cleaned using such methods as the ultrasonic bath, chemical cleaning or annealing in an inert gas atmosphere (hydrogen, nitrogen).

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JJ EL34

A thorough inspection is performed on every component of the tube internal system before assembly. Assembled systems are then sent to sealing in a glass envelope. During the sealing procedure, the temperature of the glass pass-through joints must be controlled and joints are gradually tempered to relieve the inherent thermal stress.

Next, the assembled glass envelopes are evacuated by mechanical and diffusion vacuum pumps. During this process, the cathode emission coating is activated. All internal parts are heated by a high frequency heater and any spurious dust particles are evacuated. Finally, the getter rings are activated, while they absorb any residual gas inside the glass envelope of the tube.

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Every tube is then electrically tested for all parameters which are the key to a flawless operation and a great sound. Specifically, these parameters include: leakage characteristics, internal vacuum level, cathode emission capability, filament voltage and current, anode current saturation level, microphony and others.

Every month, random samples are taken from the production line in order to perform a life time test of 5000 hours under nominal conditions or 1000 hours at maximum specified ratings.

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Orange Amps Test TubeSync At Messe Frankfurt 2010

Wednesday, March 24th, 2010

Orange amps test out TubeSync within Orange’s Thunderverb all-valve “flagship” amp head, during Messe Frankfurt 2010

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The History Of Orange Amps

Orange was founded in 1968 by Clifford Cooper of London, and started as a recording studio. The studio featured an IBC mixing console originally owned by Joe Meek of the The Millionaires.

In autumn 1968, Cliff placed an order with the Huddersfield-based company Matamp (named after founder Mat Mathias) to make some 100-watt`valve amps for Orange to Cooper’s design. The manufacturing plant in the United States signifies that only the US-distributed Oranges cabinets are made in the States; currently, valve amps are manufactured in England, Korea and China.

Orange amplifiers are primarily mid to low-gain valve/vacuum tube amp heads, designed to be coupled with a matching speaker cabinet. Their most popular guitar amplifiers were the OR120, usually referred to as the “pics only” model for its use of pictures instead of text to indicate each knob’s function, and the later OD120 overdrive model which was equipped with a master volume control. Most Orange guitar amps were based on output circuitry which used EL34 tubes (as did other popular British amp makers such as Marshall and Hiwatt), and were available in the separate amp head and speaker cabinet format.

In the 1970s, Orange also made ‘hybrid’ PA amps that coupled a solid state mixer stage with a tube (valve) power stage. In recent years, Orange has also produced guitar combo amps (speaker and amplifier in one assembly), as well as amplifiers for bass guitar and other audio products.

In the late 90’s and early 00’s, Orange also made a range of very successful all-tube combos, such as the AD 15/12 and the AD 30R. The AD 15/12, a Class A, single speaker 15 watt model, is now out of production and highly sought after.

Orange introduced the Solid State ‘Crush’ series in 2001, and in 2004 they introduced the new Rocker series. This series consists of five different amp models. These are the Rocker 30, which features a classic British rock sound, 2x EL34 power tubes working in Class A and today being the only amp available as a 1×12 combo. The Rockerverb uses similar circuitry, but has an extra gain stage and much more modern voicing. They also feature a reverb. The Rockerverb comes as a 50 watt head (featuring 4x 6V6 power tubes) and a 100 watt head (featuring 4x EL34 power tubes, but these can be switched to 6L6 or 6550 power tubes). In 2006 Orange introduced two new amps- the small and portable Tiny Terror, which has received big popularity for its ease of use, excellent tone and low price and the Thunderverb 200, which is a guitar/ bass amp with 200 watts of power (6 x 6550 power tubes) and an inbuilt attenuator, aimed more at modern sounds. Orange also revealed a smaller version, the Thunderverb 50, which has a 50 watt output.

In 2008 Orange released a re-make of the ‘Pics only’ head. There were 40 of the custom shop OR50’s to be released, each with a different circuit and girls name instead of a serial number. There is also a non-custom shop version of the OR50 which is in full sale, and not limited amounts.

In 2009, Orange unveiled the two channel Dual Terror at the NAMM Convention in Anaheim, Ca. The first “Tiny Terror” channel features the same circuitry as the Tiny Terror amp. The second “Fat” channel has a similar sound but with more gain and a more prominent low end. The Dual Terror features 30 watts of power delivered by four 12AX7 preamp tubes and four EL-84 power tubes. The amp is switchable down to 15 watts and 7 watts via a half/full power switch on the front of the amp and a 4 power tube/ 2 power tube switch on the back. The Dual Terror is also physically larger than the Tiny Terror.