Posts Tagged ‘TubeSync’


Guitar Amp Tubes / Valves The History Of .. EL34 s etc

Thursday, March 18th, 2010

Until the introduction of the germanium transistor in the late 1950’s, there was no alternative form of high quality audio amplification to the thermionic valve (American terminology was always ‘Tube’). The 1960’s, 70’s and 80’s saw a steep decline in the usage of valves for all purposes except audio amplifiers, to the point that, with a few exceptions, they were almost entirely replaced by transistors and integrated circuits. However, since the late 1980’s, valve amplifiers have experienced a renaissance which has, in the last decade grown rapidly year on year.

The unique character of the ‘Tube Sound’ has once again attracted both amateur and professional interest in the areas of High Fidelity (HiFi) amplification, Musical Instrument (MI) amplification (notably the electric guitar) and Audio amplification. The dominance of digital technology now, means that the valve amplifier is seen as new to younger people and as nostalgic to the older generation. Please note it is estimated, that the electric guitar amplification market consume as many as three out of four of the world’s production of audio tubes.

EL34 Valve

EL34 Valve

Many arguments have been put forward as to why tube amplification ‘sounds’ better than digital. Some differences can be proved using measuring instruments, whilst others are down to the nuances of the human ear. Whatever the reason, evidence shows more and more listeners appear to prefer the sound of a tube amplifier.

The demand for tube amplifiers is rapidly growing, with products ranging from a few hundred pounds to several thousand pounds, depending on quality and output power, with tube sales worldwide currently standing at over $100,000,000. Today vacuum-thermionic devices hold sway over the US $100 million worldwide guitar amp business. One rough estimate shows a 10-percent-per-year growth in demand for tubes used in MI instrument amplifiers and high-end audio since the late 1980s, with no apparent slackening.

However, the problems with existing tube amplifier technology is that the circuits used are based on ‘classic’ designs developed in the 1940’s and 50’s and, although more modern technology has occasionally been applied, this is usually confined to regulating the power supplies. One of the principle disadvantages of existing tube amplifiers is that they are very inefficient in converting electrical power into audio power. This is largely due to the ‘classic’ methods of controlling them. All analogue high power amplifiers require a system known as ‘Biasing’ to be applied to them. This controls the output devices and prevents them from ‘Thermal’ overload and eventual destruction. It does, however, incur a heavy cost in loss of output power and increased heat dissipation. In addition valves also need to be used in ‘Matched’ pairs, in order to control distortion of the output signal. This process is time consuming and expensive when carried out on a commercial basis.

THE SOLUTION IS ……..

EL34

EL34


Innovation Winners Attracts Famous UK Guitar Amp OEMs

Wednesday, March 17th, 2010

KBO Dynamics are making their mark in the international music industry. They will be showcasing their technology with a number of major customers at the high profile international music fair, Musikmesse in Frankfurt this March. Hiwatt is just one of the world’s most prominent guitar amp manufacturers and KBO Dynamics are delighted to have TubeSync technology incorporated in their latest amp designs.

KBO Dynamics Win Innovation Award 2009

KBO Dynamics Win Innovation Award 2009

KBO Dynamics, winners of the Durham and Wearside Innovation Business Awards 2009, stated : TubeSync technology achieves unique benefits including vastly improved reliability and performance in tube amps.  Securing orders from Hiwatt and others is a significant achievement.

KBO Dynamics Power and Control Devices

KBO Dynamics Power and Control Devices

‘The scale of the companies that KBO Dynamics are working with is impressive. They have ambitious plans for growth and have been performing very well since receiving investment from us. KBO Dynamics is an excellent example of successful innovation coming out of the North East and is testimony to the region’s strong knowledge base,’ Dr Richard Exley, North Star Equity Investors.

­The company has also been supported with market research, manufacturer introductions and early product launch activity by think M., a leading strategic marketing and research agency specialising in technology and innovation.

Andy Fallon, KBO Dynamics, ‘think M.’s channel research played an important part in helping us to secure investment by providing the market evidence required to prove TubeSync’s growth potential. It helped us to refine our offering to amp manufacturers and was instrumental in getting us through the door at some really high profile organisations.’

TubeSync

TubeSync

As KBO look forward to Frankfurt they already have further collaborations underway and anticipate generating more interest from manufacturers, amp technicians and musicians alike. If you would like any more information on TubeSync technology, please visit www.kbodynamics.com.


PIMP Your Guitar Amp With The TubeSync Bias Engine

Tuesday, March 16th, 2010

Pure tube magic – that warm, uncluttered sound powered by superior amp technology deserves the best. TubeSync takes care of the detail, giving unsurpassed performance from any tubes.

Plugging straight into the tube powered heart of your amp, in perfect harmony with its fine tuned circuitry, TubeSync’s Bias Engine eradicates the need for bias current matching, increases tube life and takes your tubes to their optimum temperature as soon as you power up . . .

and there’s more.

The result: a well honed tone tyrant with none of the problems hampering conventional tube amps; a streamlined orchestrator of analogue magic.

Ashdown Amp With TubeSync

Ashdown Amp With TubeSync

POWER UP HOT

The Bias Engine’s ‘Hot Anode’ cranks up the heat and has you running hot from the very first cord. It knows the optimum temperature for your tubes best performance and gets them there the minute you start playing.

JUST PLUG IN AND PLAY

The Bias Engine is easily incorporated into your amp’s systems at manufacture. It removes the need for bias current matching but still achieves the absolute best tone.

INCREASED EFFICIENCIES

Increased manufacturing efficiencies (due to reduced testing) are achieved by eliminating the need for bias current matching.

ROOTING OUT THE RENEGADE

Fear not the cherry red glow of a failing tube! The Bias Engine continuously monitors the performance of each tube during operation and searches for typical tube failure modes and trends. If the Bias Engine

detects a faulty tube, it can automatically ‘switch out’ the offending tube and run the amp, at half power, until the defective tube can be changed.

HARDER, BETTER, LONGER

Work your tubes at their full potential. The Bias Engine automatically micro-adjusts the bias on each tube to ensure its full potential is realised throughout its working life. The amplitude of drive signals supplied to the grids is dynamically measured and performance is optimised accordingly. Tubes work harder, better and for longer.

RAISING THE BAR

TubeSync revolutionises convention by completely replacing traditional testing methods. Every time you power up TubeSync runs an automatic ‘in circuit’ test and assures reliability.

MINIMUM POWER, MAXIMUM OUTPUT

Less power input, same big output. TubeSync reduces quiescent power consumption by an average of 20% compared to conventional amplifier biasing techniques.


Introducing The TubeSync Bias Engine

Friday, February 19th, 2010

KBO Dynamics is a world leading design consultancy and supplier of high performance electronic power and control devices. TubeSync® is the flagship in our range of tube amplifier products . TubeSync® was developed to overcome many of the problems associated with conventional tube amplification, such as biasing problems , tube longevity and amplifier reliability. Our goal is to improve amplifier design without changing the fundamental amplification process so tone and sound remains unaltered.

TubeSync Bias Engine

”Improving amplifier design, performance and efficiency”

We work closely with our customers to deliver the best possible technical solution that satisfies both technical and commercial needs. Our designs are created with flexibility in mind and in most cases clients will have the opportunity to create their own unique product features.

Bias_Engine_PCB

The TubeSync Bias Engine


• Eliminates the need for bias current matching of output tubes
• Increases manufacturing efficiencies
• Micro-adjusts the bias on each tube to ensure its full potential is realised
• Assures reliability
• Maintains optimum performance
• Increases tube life
• Reduces quiescent power consumption
• Easily integrated into amp systems
• Sets tubes at their optimum temperature as soon as you start playing
• Detects tube failure and prevents catastrophic damage to amp
• Switches out faulty tubes and runs amp at half power until tube can be changed

TubeSync_275

For further information email:
info@kbodynamics.com
T : +44 (0) 1207 585846
www.kbodynamics.com


Hiwatt Launches TubeSync at MUSIKMESSE 2010

Friday, February 19th, 2010

UK-based KBO Dynamics will be showcasing their pioneering technology with Hiwatt at Musikmesse this March. TubeSync® technology achieves unique benefits including vastly improved reliability and performance in guitar tube amps. Hiwatt have incorporated the innovation in new amp designs to further underline their already exemplary reliability.
musikmesse_2010
TubeSync streamlines with the amp’s circuitry to constantly test and monitor the amp without altering the fundamental amplification process, tone or sound. It eliminates the need for bias current matching, increases tube life by micro-adjusting the bias on each tube, predicts tube failure and can, in the event of tube failure, even run the amp at half power, preventing catastrophic amp damage.

The result is an amp unhampered by many of the problems associated with conventional tube amplification allowing musicians to enjoy classic tube sound quality without the frustrations.

Mark Lodge Hiwatt’s general manager stated ‘Our amps have proven their reliability year after year. Incorporating TubeSync technology has allowed us to raise the bar one step further. The benefits are of great value to us and our customers.’

KBO Dynamics look forward to more exciting collaborations this year. For more information on TubeSync, please visit www.kbodynamics.com

Hiwatt_TubeSync_Tube_Amp


Hiwatt Underline Reliability Repuation With TubeSync

Thursday, February 18th, 2010

Famed for their legendary reliability and tone, Hiwatt have gone one step further in the reliability stakes by employing TubeSync® technology in their already bulletproof amplifiers.

tubesync_amp_02

Over the last year, Hiwatt and UK based KBO Dynamics have developed their own version of a pioneering technology called TubeSync®, which Hiwatt will launch at Frankfurt Musikmesse 2010 in March. The technology has been developed in order to overcome problems associated with conventional tube amplification such as biasing, tube longevity and overall reliability. What the collaboration has achieved is to improve amplifier design without changing the fundamental amplification process yet retaining the classic Hiwatt tone and sound.

Although not an integral part of the amplification process, Tubesync® is connected to the heart of the amp’s circuitry, constantly testing and monitoring; it’s like having an amp technician working full time inside the box every time the amp is powered up. This technology eliminates the need for tube bias current matching, increases tube life by micro-adjusting the bias on each tube, predicts tube failure and can, in the event of a catastrophic tube failure, even run the amp at half power. The result is the eradication of many of the problems hampering conventional tube amplifiers and peace of mind for the musician wise enough to have taken this route.

KBO Dynamics Chief Exec Andy Fallon: “It has been a pleasure working with Hiwatt who have been extremely receptive to change and have embraced the new technology. They have seen the benefits it can bring to them and of course, their customers, and we are looking forward to further exciting collaborations. This technology genuinely has raised the bar concerning reliability and classic tube amps, and what’s more. It’s been developed exclusively in the UK .”

For more information on TubeSync® technology, please visit www.kbodynamics.com and www.hiwatt.co.uk.

Hiwatt produce classic British custom amps both guitar and bass.


What People Say About TubeSync

Tuesday, September 8th, 2009
What I like about TubeSync is that gives us the opportunity to create our own features which enables us to have our own unique USPs.

(Marketing Manager)

Not changing the sound is very important to us because the sound is the main reason why customers buy our amps. TubeSync offers a long list of benefits without changing the sound. Amplifier reliability is a big one for us as some of our order designs have design problems which can result in field failures. Failures are very costly and results in a large amount of hassle for both us and our customers especially when an amp output transformer blows up! The TubeSync reliability features is what we like best, it saves time, money and of course our reputation.

(Lead Development Engineer)
TubeSync does what it says on the tin! We are looking to incorporate it into our next generation of amps!

(Technical Director)

Not matching tubes that’s a big one – it’s a pain in the neck – it’s key to getting a successful tube amp ‘fantastic’. if you don’t need to use matched pairs and there’s no need to bias, then that’s amazing, the efficiency savings on the factory floor will be a awesome. Who needs a Six Sigma Black belt!

(Amplification Product Line Manager)

You’re saying all of the things that we hear on a regular basis, i.e. ooh, tube longevity – these are things that crop up that keep me awake at night. I’d say it’s pretty unique

(Marketing Manager, Guitar Amplifier Manufacturer)

We are currently going for the ISO 14001 environmental accreditation. The energy savings resulting from TubeSync will be part of our continuous improvement plan. If everyone does their bit, the world will be a much greener place.

(Operations Manger, Guitar Amplifier Manufacturer)

There is only so much power a tube can throw out before it dies. So it’s an efficiency thing? It gives you more power for less heat? Useful, yeah

(Lead Development Engineer)

TubeSync can optimise the running temperature of the tube down considerably, and as a function of that, the life of the tube increases. And that’s something that’s far more interesting than putting more power through it.

(Technical Director)


Tube Failure Modes, Within Amplifiers

Tuesday, August 11th, 2009

Catastrophic Failures. These are failures that occur suddenly, without warning, making the equipment unusable.

Examples of catastrophic failures are: -

  • Glass failure, loss of vacuum due to mechanical damage or thermal stress.
  • Heater failures open circuit or partial short circuit due to excessive heater voltage or high initial surge current and normal on off cycling over many thousands of hours.
  • Arcing, due to low cathode temperature, causing damage to the cathode and grids.
  • Bias failure due to component leakage or valve characteristic spreads using fixed or auto bias.

Degenerative Failures. The slow but eventual, deterioration of all tubes, which can contribute to the end of life of the tube.

Examples of degenerative failures: -

  • Gas is present in all tubes and if the tube is used within its characteristics should not be a problem, however excessive dissipation can liberate gas from the tube structure and lead to eventual premature failure.
  • Getters are patches of evaporated metal, which are deposited on the inside of the glass. The purpose of the getter is to absorb any gas that may be evolved during the life of the tube and work best at normal glass bulb temperatures.
  • Spurious emissions are uncontrolled unwanted emissions usually caused by gas released due to excessive dissipation and elevated temperatures.
  • Inter electrode leakage. This is current, which flows between the electrodes of the tube, which are not connected in any way. The cause is metallic vapours released by the hot metallic structure of the valve being deposited on the insulating micas and eventually leading to a conductive path.
  • Cathode depletion can occur due to arcing, which can strip the cathode coating reducing the active area of the cathode. Arcing will vaporise the cathode material and generate gas, which can poison the cathode material. This can also be caused, by passing excessive cathode current before the heater has reached its normal operating temperature.

Subjective Failures. These are tubes, which will normally pass tests but do not perform satisfactorily due to for example: – hum level, microphonics and noise.

Examples of subjective failures: -

  • Hum is an unwanted mains frequency signal, which is superimposed on the wanted signal.  It can be caused by heater to cathode leakage or due to electrostatic or electromagnetic fields within the equipment.
  • Microphonics is defined as a signal originating inside the valve caused by mechanical vibrations being amplified by the tube.
  • Noise is a signal originating from inside the tube, but not due to hum or microphonics. It can be due to intermittent short circuits, open circuits or arcing due to leakage paths between the electrodes.

Characteristic Variables. These are variations or spreads in the tube characteristics, due to manufacturing tolerances and follow a normal distribution curve.

Examples of characteristic variables: -

  • The Standard is usually a tube that complies with the manufactures published data. The Upper and Lower limits are values that any tube within these limits can be considered acceptable for normal use.
  • Characteristic Spreads is the degree of deviation from the standard tube.
  • Design Tolerances is the normal variations of standard parts, which a well-designed piece of equipment will operate correctly.

The Solution Is ……….TubeSync!

TubeSync Amp Biasing

TubeSync Amp Biasing


www.kbodynamics.com


The Advantage Of TubeSync Over Fixed Or Auto Bias

Tuesday, August 11th, 2009

TubeSync has many advantages over other bias methods. An amplifier with fixed bias needs to be set manually and adjusted frequently to maintain the correct bias. Also unless each tube has its own bias setting, at best the results can only be a compromise due characteristic spreads in the valves, which in push pull amplifiers can lead to saturation of the output transformer on high signals due to DC magnetization of the core due to unbalanced anode currents. TubeSync continuously monitors the bias current and ensures perfect DC balance. Auto bias can compensate for valve characteristic spreads providing the characteristics of the valves are closely matched. However auto bias introduces loses by subtracting the bias voltage from the power supply voltage and with some types of valve the losses can be considerable and this means that the anode of the valve has to be operated at a much higher voltage to compensate for the auto bias losses.

TubeSync Amp Biasing

Using TubeSync these losses are eliminated and the HT power supply voltage can be reduced or the amplifier can deliver more output power due to having all of the power supply voltage available to supply the load. TubeSync can compensate for much large spreads in valve characteristics without the need to use specially selected or matched pairs of valves and still maintain the linearity of the output stage.